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Wire Design & Manufacturing of a Tactical Wire for the Military Industry

Tactical Wire
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Tactical Wire
 

When a customer needed a different type of wire design, they knew that we had the expertise to meet their needs. This wire would be used in a military application as both the signal carrying wire and as an antenna. We designed the wire using metal and synthetic materials that gave the signal carrying capability, flexibility, and strength required. The wire was extruded and braided and then insulated with green PVC. With a diameter of .110", this wire was significantly smaller in size than what the customer had been using and has the ability to withstand winds in excess of 100 mph and temperatures of -40°C to 80°C. Working to tolerances of ± .005", this wire project was RoHS compliant and met all customer specifications.


As a single-stop integrated solutions provider, EIS has the design and engineering experience to find solutions to any problem. For more information on our tactical wire project, please see the table below or contact us today.

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Wire Design & Manufacturing Project Highlights

Product NameTactical Wire
Product DescriptionEIS developed a wire that has enhanced strength and flexibility, and is used as a signal antenna.
Capabilities Applied/ProcessesDevelopment
  • Designed in conjunction with customer requirements for very specific application
Wire Extrusion
Braiding
Equipment Used to Manufacture PartExtruder
Wire Braider
Part DiameterØ.110"
Tightest Tolerances+/- .005"
Material UsedWire: Hybrid Metal/Synthetic
Insulation: PVC
ColorsGreen
In process testing/inspection performedPer customer specification; dimensional, electrical and resistance
FeaturesExtremely Flexible
Lightweight w/ Enhanced Strength

Withstand Temperatures from -40°C to 80°C

Withstands Winds in Excess of 100 MPH
Industry for UseMilitary
Delivery LocationSouth Eastern, U.S.
Standards MetCustomer specifications
RoHS compliant
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